Copper is extracted from its principal ore copper pyrites (CuFeS2). The ore is concentrated by froth flotation process. The concentrated ore is roasted in a reverberatory furnace when the following reactions occur.
1. The volatiles like sulphur and arsenic escape as gases
S + O2 --------------> SO2 4AS + 3O2 --------------->2AS2O3
2. Copper pyrites is converted to a mixture of Cu2S and FeS
2CuFeS2 + O2 ---------------> Cu2S + 2FeS + SO2
3. The sulphides of Cu and Fe are partially oxidized
2Cu2S + 3O2 <=======> 2Cu2O + 2SO2
2FeS + 3O2 <========> 2FeO + 2SO2
Smelting in extraction of copper
The roasted ore mixed with silica as flux is heated in a blast furnace by a blast of hot air. Most of the FeO is removed as a slag and a molten mixture of Cu2S and FeS called matte, get collected in the hearth of the furnace.FeO + SiO2 -----------> FeSiO3
gangue + flux ------------> Slag
Bessemerisation in extraction of copper
The air oxidises FeS to FeO, which combine with silica forming a slag.
2FeS + 3O2 --------------> 2FeO + 2SO2
FeO + SiO2 --------------> FeSiO3
The blast of air is continued when excess silica is absorbed by the basic lining (MgO) of the converter. Cuprous sulphide is partially oxidised by air to cuprous oxide which then combine with the remaining cuprous sulphide to form copper.
2Cu2S + 3O2 -----------> 2Cu2O + 2SO2
Cu2S + 2Cu2O -----------> 6Cu + SO2
The molten copper is poured out and allowed to cool. The sulphur dioxide escaping from the melt gets trapped in the cooler parts of the surface giving a blistery appearance for copper and hence it is called blister copper. Blister copper is further refined by poling and electrolytic method, as described in the refining of metals. The air oxidises FeS to FeO, which combine with silica forming a slag.
2FeS + 3O2 --------------> 2FeO + 2SO2
FeO + SiO2 --------------> FeSiO3
The blast of air is continued when excess silica is absorbed by the basic lining (MgO) of the converter. Cuprous sulphide is partially oxidised by air to cuprous oxide which then combine with the remaining cuprous sulphide to form copper.
2Cu2S + 3O2 -----------> 2Cu2O + 2SO2
Cu2S + 2Cu2O -----------> 6Cu + SO2
The molten copper is poured out and allowed to cool. The sulphur dioxide escaping from the melt gets trapped in the cooler parts of the surface giving a blistery appearance for copper and hence it is called blister copper. Blister copper is further refined by poling and electrolytic method, as described in the refining of metals.
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